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- Basalt Rebar
Basalt rebar, BFRP reinforcement products for concrete construction. THE FUTURE OF CONCRETE Basalt Fiber Reinforced Composite Advancing the future of long-life concrete infrastructure FREE CONSULTATION Providing innovative concrete reinforcement solutions throughout the US and globally We provide non-corrosive, lightweight basalt composite concrete reinforcing products engineered as a sustainable alternative to conventional steel reinforcement. Our products significantly extend the life of concrete structures helping property owners reduce overall costs and increase their bottom line. Basalt vs Steel Basalt vs Steel The many advantages of basalt fiber products over steel seen in concrete construction in every level. 100% NON-CORROSIVE 2.5x AS STRONG 1/4 THE WEIGHT 100+ YEARS LIFE SPAN Steel Rebar Structure Issues Deteriorating concrete infrastructure results from the corrosion of steel, which decays from rain, wind, salt, and anti-icing chemicals. Explore Basalt Fiber Composite Rebar Corrosion free, strong and light weight, developed to improve the quality of concrete construction. Explore The Future of Concrete Construction Innovative, corrosion proof composite reinforcement is used for residential, commercial, and industrial slabs on grade, hydraulic structures, and pre-cast concrete elements Basalt Fiber Reinforced Polymer Rebar (BFRP) Composite rebar is corrosion free and light weight, developed to improve quality and strength in concrete construction. Learn more View More Roads reinforced with basalt composite rebar A new alternative to steel rebar that dramatically reduces cracking and spalling in concrete structures. Learn more View More High-rises built with basalt composite rebar Buildings of all sizes may utilize the advantages of basalt rebar for reinforcing slabs and structural elements. Learn more View More Benefits-advantages-savings Benefits Easier logistics & handling Faster concrete cure Faster project delivery Less labor Safer work environment Negligible repair Advantages Green product Corrosion resistance Thermal insulation and lightness Concrete compatible thermal expansion Electrical and magnetic neutrality Superior tensile strength Simplified management on site Savings Logistics & handling cost Overall build cost Labor cost Insurance cost Repair cost Life cycle cost Applications Residential Reduced use of material, quicker build, and lower maintenance cost. Consultation Book a free consultation Our engineering team provides local assistance to infrastructure owners, engineers, contractors and fabricators. Please fill out the form below and our team will be in touch with you shortly. The widest range of locations Bluefiber Group is opening locations worldwide through local partnerships to provide regional service to construction companies interested in basalt fiber rebar and other products for reinforced concrete construction Find a dealer near you Investment opportunity
- Terms and Conditions | BLUEFIBER GROUP
Cookies Hyperlinking to our Content iFrames Without prior approval and written permission, you may not create frames around our Webpages that alter in any way the visual presentation or appearance of our Website. Content Liability We shall not be hold responsible for any content that appears on your Website. You agree to protect and defend us against all claims that is rising on your Website. No link(s) should appear on any Website that may be interpreted as libelous, obscene or criminal, or which infringes, otherwise violates, or advocates the infringement or other violation of, any third party rights. Your Privacy Please read Privacy Policy Reservation of Rights We reserve the right to request that you remove all links or any particular link to our Website. You approve to immediately remove all links to our Website upon request. We also reserve the right to amen these terms and conditions and it’s linking policy at any time. By continuously linking to our Website, you agree to be bound to and follow these linking terms and conditions. Removal of links from our website If you find any link on our Website that is offensive for any reason, you are free to contact and inform us any moment. We will consider requests to remove links but we are not obligated to or so or to respond to you directly. We do not ensure that the information on this website is correct, we do not warrant its completeness or accuracy; nor do we promise to ensure that the website remains available or that the material on the website is kept up to date. Disclaimer To the maximum extent permitted by applicable law, we exclude all representations, warranties and conditions relating to our website and the use of this website. Nothing in this disclaimer will: limit or exclude our or your liability for death or personal injury; limit or exclude our or your liability for fraud or fraudulent misrepresentation; limit any of our or your liabilities in any way that is not permitted under applicable law; or exclude any of our or your liabilities that may not be excluded under applicable law. The limitations and prohibitions of liability set in this Section and elsewhere in this disclaimer: (a) are subject to the preceding paragraph; and (b) govern all liabilities arising under the disclaimer, including liabilities arising in contract, in tort and for breach of statutory duty. As long as the website and the information and services on the website are provided free of charge, we will not be liable for any loss or damage of any nature. Terms and Conditions These terms and conditions outline the rules and regulations for the use of Bluefiber Group's Website, located at bluefibergroup.com. By accessing this website we assume you accept these terms and conditions. Do not continue to use Bluefiber Group if you do not agree to take all of the terms and conditions stated on this page. We employ the use of cookies. By accessing Bluefiber Group, you agreed to use cookies in agreement with the Bluefiber Group's Privacy Policy. Most interactive websites use cookies to let us retrieve the user’s details for each visit. Cookies are used by our website to enable the functionality of certain areas to make it easier for people visiting our website. Some of our affiliate/advertising partners may also use cookies. License Unless otherwise stated, Bluefiber Group and/or its licensors own the intellectual property rights for all material on Bluefiber Group. All intellectual property rights are reserved. You may access this from Bluefiber Group for your own personal use subjected to restrictions set in these terms and conditions. You must not: Republish material from Bluefiber Group Sell, rent or sub-license material from Bluefiber Group Reproduce, duplicate or copy material from Bluefiber Group Redistribute content from Bluefiber Group Parts of this website offer an opportunity for users to post and exchange opinions and information in certain areas of the website. Bluefiber Group does not filter, edit, publish or review Comments prior to their presence on the website. Comments do not reflect the views and opinions of Bluefiber Group, its agents and/or affiliates. Comments reflect the views and opinions of the person who post their views and opinions. To the extent permitted by applicable laws, Bluefiber Group shall not be liable for the Comments or for any liability, damages or expenses caused and/or suffered as a result of any use of and/or posting of and/or appearance of the Comments on this website. Bluefiber Group reserves the right to monitor all Comments and to remove any Comments which can be considered inappropriate, offensive or causes breach of these Terms and Conditions. You warrant and represent that: You are entitled to post the Comments on our website and have all necessary licenses and consents to do so;\ The Comments do not invade any intellectual property right, including without limitation copyright, patent or trademark of any third party; The Comments do not contain any defamatory, libelous, offensive, indecent or otherwise unlawful material which is an invasion of privacy The Comments will not be used to solicit or promote business or custom or present commercial activities or unlawful activity. You hereby grant Bluefiber Group a non-exclusive license to use, reproduce, edit and authorize others to use, reproduce and edit any of your Comments in any and all forms, formats or media. The following organizations may link to our Website without prior written approval: Government agencies; Search engines; News organizations; Online directory distributors may link to our Website in the same manner as they hyperlink to the Websites of other listed businesses; and System wide Accredited Businesses except soliciting non-profit organizations, charity shopping malls, and charity fundraising groups which may not hyperlink to our Web site These organizations may link to our home page, to publications or to other Website information so long as the link: (a) is not in any way deceptive; (b) does not falsely imply sponsorship, endorsement or approval of the linking party and its products and/or services; and (c) fits within the context of the linking party’s site. We may consider and approve other link requests from the following types of organizations: commonly-known consumer and/or business information sources; dot.com community sites; associations or other groups representing charities; online directory distributors; internet portals; accounting, law and consulting firms; and educational institutions and trade associations. We will approve link requests from these organizations if we decide that: (a) the link would not make us look unfavorably to ourselves or to our accredited businesses; (b) the organization does not have any negative records with us; (c) the benefit to us from the visibility of the hyperlink compensates the absence of Bluefiber Group; and (d) the link is in the context of general resource information. These organizations may link to our home page so long as the link: (a) is not in any way deceptive; (b) does not falsely imply sponsorship, endorsement or approval of the linking party and its products or services; and (c) fits within the context of the linking party’s site. If you are one of the organizations listed in paragraph 2 above and are interested in linking to our website, you must inform us by sending an e-mail to Bluefiber Group. Please include your name, your organization name, contact information as well as the URL of your site, a list of any URLs from which you intend to link to our Website, and a list of the URLs on our site to which you would like to link. Wait 2-3 weeks for a response. Approved organizations may hyperlink to our Website as follows: By use of our corporate name; or By use of the uniform resource locator being linked to; or By use of any other description of our Website being linked to that makes sense within the context and format of content on the linking party’s site. No use of Bluefiber Group's logo or other artwork will be allowed for linking absent a trademark license agreement.
- New Page | BLUEFIBER GROUP
Reinforcing Concrete with Basalt Rebar Providing rust-proof Basalt Fiber Reinforcement products and engineering services for concrete structures. FREE CONSULTATION 100% NON-CORROSIVE 1/10 CO2 EMMISSION 2.5 X AS STRONG 40% LESS CONCRETE 1/4 THE WEIGHT 100+ YEARS LIFE SPAN
- SPECIFICATIONS | BLUEFIBER GROUP
SPECIFICATIONS DATA ON BASALT COMPOSITE REBAR The alternative to steel rebar BFRP Rebar is a sustainable, rust proof alternative to traditional steel reinforcement. Comparatively, it’s only 25% of the weight of steel, and has a Specific Tensile Strength that is 2.5 times greater! This equates to enhanced jobsite safety, with significant savings in transportation and handling costs. Basalt Rebar is made from volcanic rock and has a coefficient of thermal expansion similar to concrete. This homogeneous behavior reduces the cracking mechanism during extreme temperature fluctuations and or concurrent disparity. Basalt Rebar is engineered to last for over 100 years and is an excellent choice when considering continuous reinforcement that will never rust or require long-term maintenance costs. Unlike steel or other FRP’s. Basalt Rebar is completely impervious to attacks from alkali, chemicals or water. Allowing thinner, lighter panels and decks, Basalt Rebar reduces the thickness and spacing between the rods, concrete and surface. Smaller rods allow for more critical spacing and designs. Basalt Rebar does not conduct electricity or induce fields when exposed to RF energy thus making it great for MRI or data buildings. Basalt Rebar reinforcement is perfect for marine environments and chemical plants where corrosion is a continuous concern. WHITE PAPERS Properties and Applications of Basalt Fiber Composites Download 2. The Influence of Fiber on the Resistance to Chloride-Ion Penetration of Concrete Download White papers
- XFE Representatives | BLUEFIBER GROUP
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- Columbus Precast Show | BLUEFIBER GROUP
February 23 - 25, 2023 WE'RE ATTENDING THE PRECAST SHOW IN COLUMBUS Providing rust-proof Basalt Fiber Reinforcement products and engineering services for concrete structures. FREE CONSULTATION
- FAQ | BLUEFIBER GROUP
Do you have questions? We have answers. BFRP Basalt Fiber Reinforced Polymer 1. What is Basalt? 2. What's the difference between Basalt Rebar and fiberglass rebar? 3. Is Basalt Rebar a green product? 4. How does Basalt Fiber Reinforced Polymer (BFRP) Rebar compare to steel rebar? 5. How does one directly compare the performance between basalt rebar and steel? 6. How does Basalt Rebar pricing compare to steel pricing? 7. Can you bend Basalt Rebar at the jobsite? 8. Does Basalt FRP have its own governing bod like steel? 9. What testing of signifigance has been performed on Basalt REbar? 10. What are typical applications for BFRP? 11. What are the main advantages of BFRP Rebar? 12. Does salt water affect BFRP? 13. Are there back applications for BFRP's? 14. Is Basalt Rebar manufactured in the USA? 15. What size of Basalt Rebar are available? 16. What other types of reinforcing products does Blue Fiber use? 17. What is Modulus strength? 18. What is Tensile strength? 19. Why is Tensile strength so important? 20. What is pultrusion and how is it compared to extrustion? Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12 Q13 Q14 Q15 Q16 Q17 Q18 Q19 Q20 1. What is Basalt? Basalt is the most common rock on the planet and defined as an extrusive igneous (volcanic) rock that is low in silica content, dark in color, and comparatively rich in iron and magnesium. By way of comparison, basalt fiber is similar to carbon fiber or fiberglass, but basalt has superior mechanical properties than fiberglass, and has a significantly lower cost than carbon fiber (10 – 15X lower). 2. What’s the difference between Basalt Rebar and fiberglass rebar? Basalt and Glass are both FRP’s and similar in price, but with some major exceptions: ● Basalt has twice the working temperature of fiberglass (400°C vs 200°C) ● Basalt has 20 – 40% better mechanical properties and puncture resistance ● Basalt has a much greater resistance to chemicals, alkali and UV ● Basalt is very Eco-Friendly; with a dramatically lower environmental impact (10 : 1) 3. Is Basalt Rebar a green product? Bluefiber Group is a proud member of the US Green Building Council, and its BFRP Rebar is Eco-Friendly. According to the ACMA, the American Composite Manufacturing Association, it has demonstrated that the production of BFRP Rebar has less than 1/10th the carbon footprint of steel, and basalt has the lowest environmental impact in a Life-Cycle Assessment compared with other FRP (Fiber Reinforced Polymer) rebars. Basalt fiber is all natural and produced from stone; having no additives that are typically found in other materials such as glass fiber. Additional LEEDs contributions are found in the transportation and handling. Steel requires 4 truckloads vs. 1 for Basalt Rebar. Steel requires special equipment to unload vs. none for Basalt Rebar , and 50% more time & labor is expended to receive and unload the exact same number of steel rebar compared with Basalt Rebar ! 4. How does Basalt Fiber Reinforced Polymer (BFRP) Rebar compare with steel rebar? BFRP is a sustainable, rust proof alternative to traditional steel reinforcement, with 25% of the weight of steel and a specific tensile strength that is 2.5 times greater (bar for bar). It’s also Impervious to attacks from alkali, chemicals or water, which causes steel to corrode (iron oxide hydrate, or rust). 5. How does one directly compare the performance between Basalt Rebar and steel? Calculations for Steel’s performance are based on long existing standard (or stipulated) data, and therefore selected according to its guaranteed tensile strength (Example: Grade 60 = 60,000 psi). Calculations for Basalt Rebar are dependent upon data generated and Certified from a 3rd Party accredited laboratory. Although the engineering for FRP’s is different than steel, the mechanical data for either product is used similarly to determine the proper amount of reinforcement in a cross section of concrete. Basanite provides proprietary software that allows the design professional to directly compare the standards and calculations for BFRP use in ACI 440, with the standards and calculations outlined in ACI 318 for steel. This “Code Normalization” demonstrates the selection of Basalt Rebar can be an excellent alternative to steel, thus making it easier for a designer to select BFRP and capture all the benefits not available when selecting steel rebar. 6. How does Basalt Rebar pricing compare with steel pricing? This varies depending on the cost of steel this week. One of the values of selecting Basalt Rebar , is that its pricing is stable compared with steel. Typically, steel pricing is good for a week at a time, forcing larger buy-ups to secure best pricing. Normally, “off the shelf” pricing of steel from large wholesalers, is cheaper than FRP’s. However, steel rebar and BFRP rebar are clearly not “apples to apples” as reinforcing products – and shouldn’t be compared that way. More often than not, you will save money using Basalt Rebar on a sizeable project based on the final “in-place cost” - everything considered. Additionally, the Total Cost of Ownership is greatly reduced by choosing Basalt Rebar over steel rebar. 7. Can you bend Basalt Rebar at the jobsite? Hard bends at the jobsite are not possible. All hard bends (90’s, stirrups, angles, etc.) are fabricated during production; according to your design and delivered to the job site along with the straight bars. This practice saves the installer significant time and eliminates waste for a quicker and easy installation. 8. Does Basalt FRP have its own governing body like Steel? Yes. ACI (American Concrete Institute) 440.1R-15 offers general information on the history and use of all FRP reinforcement, a description of the unique material properties of FRP, and guidelines for the design and construction of structural concrete members reinforced with FRP bars. You will also find specific information about the selection and use of FRP’s in AC454, Fiber-reinforced Polymer (FRP) Bars for Internal Reinforcement of Concrete Members Acceptance as part of the ICC-ES, and FDOT’s Spec 932-3. 9. What testing of significance has been performed on Basalt Rebar? Outside of multiple ASTM testing criterion, Basalt Rebar has passed the equivalent of AC 454 testing protocol (Fiber-reinforced Polymer (FRP) Bars for Internal Reinforcement of Concrete Members Acceptance), as specified within the Basalt Rebar Certificate of Compliance, most recently published in January of 2021. 10. What are typical applications for BFRP? Although Basalt Rebar can be used in any cubic yard (or meter) of concrete, the most attractive applications are usually those harshest applications where steel rebar is not really part of the solution… for example: ● Hydraulic Structures & Precast ● Freeze Thaw Environments ● Thin Wall & Panel Systems ● Harsh Chemical Environments ● Architectural Precast ● Bridge Decking ● Sea Walls & Marine Applications ● High Heat Applications ● Shielding Concrete 11. What are the main advantages of BFRP Rebar? A. 100% Corrosion and Rust Proof – This eliminates spalling and cracking experienced by selecting traditional steel reinforcement and further eliminates the costs and need for special coatings or treatments on your concrete. You can even consider a reduction in the overall concrete depth or wall thickness – also saving money and time on the project. All in all, by using Basalt Rebar . Rebar you are reducing the Total Cost of Ownership and creating a 100+ year useful lifecycle! B. 75% Lighter than Steel – The lighter weight makes Basalt Rebar safer and easier to unload, handle and place, saving time on the jobsite. Also, it requires no special equipment to unload the truck. Trucking is also a huge advantage with less trips (4 x 1) for the same linear footage of bar. C. Stronger than Steel – Basalt Rebar has a specific tensile strength of 2.5 X greater than steel rebar. This attribute allows you to go down a bar size in secondary reinforcement applications! D. Non-Conductive – Bluefiber’s entire family of reinforcing products are all non-conductive, and do not interfere with RF signals – unlike carbon and steel reinforcement. E. Natural Resistance – Basalt Rebar is naturally resistant to heat, chemicals, UV, alkali and moisture. Basalt Rebar can be considered for even the harshest environments and applications. 12. Does salt water affect BFRP? Test results show that the static strength of the BFRP shows negligible degradation after prolonged aging in the salt solution, making Basalt Rebar an excellent choice for salt water concrete applications. 13. Are there bad applications for BFRP’s? Pretty much anywhere you have selected up to a #8 (25 mm or 1.0” diameter) rebar, you can consider Basalt Rebar as an alternative. At this time, FRP’s are not recommended as the main structural members for primary vertical reinforcement in high rises of more than 4 stories – although, neither is #8 steel in most cases. This is due to a lower modulus vs steel. It is however, approved for use in the internal walls and flooring to reduce the weight of the structure. 14. Is Basalt Rebar manufactured in the USA? Yes. Bluefiber’s family of reinforcing products are produced right here in the USA. Our current production facility is located in Pompano Beach, FL; with future plans to grow into several manufacturing plants throughout the US. 15. What sizes of Basalt Rebar are available? Bluefiber provides Basalt Rebar in #2 - #8 Bar sizes, which is equal to ¼” – 1.0” in diameter. Standard stocked bar lengths are 10’, 20’ and 40’ (3M, 6M and 12M). Longer length coils are available up through #4 (1/2”) diameter size bar, with custom cut sizes available upon request. Watch for announcements in the second half of 2021 as Basanite will then be commercializing #9 & #10 (1.128” & 1.270”) Basalt Rebar . Special stirrups, bends and shapes are engineered and can be produced from any size of bar (#2 - #8). 16. What other types of reinforcing products does Bluefiber produce? Other than Bluefiber’s “patent pending” BFRP Rebar, the company proudly produces a line of Basalt Fiber (Micro and Macro), as well as a line of GeoGrid Mesh. Basalt Rebar is a blend of chopped basalt fibers that provide, 3-dimensional, secondary isotropic reinforcement. Basalt Rebar (Microfiber) and BasaMix-M (Macro Fiber) are engineered to impart toughness to any concrete element at a range of 0.1% – 0.3% by volume respectively. BasaMix™ delivers 100’s of millions of individual, high tenacity fibers that control the formation of plastic shrinkage cracking by absorbing the stresses associated with volumetric changes in fresh and hardened concrete, leaving you with a fiber-free finish. BasaMix™ greatly improves the surface performance and durability of your concrete through impact and fatigue resistance, and through freeze / thaw cycles. BasaMesh™ is a Geo Grid Mesh made from Basalt Fiber Reinforced Polymers and is used as an alternative to traditional welded wire mesh in walls, flatwork, and precast – especially in reinforcing applications where coverage and depth of application or shadowing are of concern. 17. What is Modulus strength? Often known as Young’s Modulus, or Tensile Modulus, is a mechanical property of linear elastic materials, or its stiffness. It evaluates the elasticity of rigid or solid material, which is the relation between the deformation of a material and the power needed to deform it, or the stress in a material just before it yields in a flexure test. Modulus is typically measured in GPa’s (Gigapascals). 18. What is Tensile strength? Tensile strength is the maximum load that a material can support without rupture when being overextended (in short, an ability to withstand a pulling force), divided by the original cross-sectional area of the material. Tensile strengths are typically measured in pounds per square inch, or psi. 19. Why is Tensile strength so important? Often a reduction in ductility and an increase in brittleness are related to an enhanced corrosion rate, which subsequently can change the failure of a material from a ductile failure (beyond the limits of tensile strength) to a perilous brittle failure. As noted in the paragraph above, and as a point of common sense, steel rusts and corrodes. 20. What is pultrusion, and how is it compared to extrusion? Pultrusion is a process where fibers, in this instance basalt fibers, are pulled through a resin matrix and a precise die; then heated at specific temperatures where the resin is cured in and around the fibers. Extrusion melts resin pellets and pushes them through a die to create fibers and profiles Up
- Privacy Policy | BLUEFIBER GROUP
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- Cookie Policy | BLUEFIBER GROUP
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- PRODUCTS | BLUEFIBER GROUP
OUR PRODUCTS Rebar Manufacturing Basalt rock at the gravel stage ready to be ground into powder. Rebar inventory Processing Basalt Fiber to fabricate composite products. Rebars ready to ship Straight Basalt Composite Rebar ready for shipping and use in concrete. Pre-bent Shapes Pre-bent formats can be ordered in any shapes or sizes for your projects. Basalt Mesh Mesh for easy installation and the pouring of concrete. Mesh ready for use Concrete slabs built with basalt composite rebar last a life-time.
- Documents | BLUEFIBER GROUP
DOCUMENTS Board of Directors We're experts in the field of basalt fiber construction products. Blue Fiber Group is leading the way in basalt fiber-enhanced construction, including reinforced concrete and other applications. Governance Documents GOVERNANCE Overview Board of Directors Gevernance Documents Chair Member BOARD MEMBERS AUDIT COMPENSATION NOMINATING AND CORPORATE GOVERNANCE